Module of VERICUT5.4.2 software function introduces

4.

Structure of product of VERICUT of module of 2 software function and product countersign VERICUT bale by module. This kind modular the structure provided very big flexibility to the user, the user needs to buy corresponding functional module according to need only can. When the demand of the user changes, want to add proper module to be able to achieve the goal that raises VERICUT function only. The user need not install the software of other to increase module, CGTech offers a new countersign document to be able to visit addition module directly. The user can share VERICUT in the network (but allow an user to visit some module only in same hour) . Countersign system supports Windows and UNIX operating system. Server and couplet net computer can be different operation platform. It is the brief introduction of all module as follows: Test and verify of mill of car of axis of VERICUT Verification 2 of commonly used module, 3 axes reachs an analysis. Machine Simulation is built and emulate CNC machine tool. OptiPath[$reg] revises feed rate, make cutting tool way faster, more efficient. Multi-Axis 4 axis, 5 axes and much axis test and verify are emulated. AUTO-DIFF[$auml] and design substance had been compared automatically cut and surplus. Advanced Machine Features offers VERICUT to emulate the ability of function of complex machine tool. Export the CAD model of all sorts of formats from inside VERICUT for choosing module Model Export. Machine Developer ' function of S Kit custom-built VERICUT, use an explanation complex or not commonly used data. The motion of all sorts of probe of CNC Machine Probing emulates Inspection Sequence to form craft to coach file Customizer custom-built user uses mould of cut of line of imitate of interfacial EDM Die Sinking and VERICUT Mold And Die of electric spark treatment to machine grinding of module Cutter/Grinder Verification to machine motion of grinder of emulation Cutter/Grinder Machine Simulation to emulate CAD/CAM interface VERICUT and the interface Pro/E-to-VERICUT Unigraphics-to-VERICUT CATIA V5-to-VERICUT CATIA V4-to-VERICUT (CATV[$#8482]) 1 WorkNC-to-VERICUT2 Mastercam-to-VERICUT EdgeCAM-to-VERICUT Walter TDM of all sorts of treatment software... ... ... , 6 following module of VERICUT can satisfy each requirement that the factory raises at present, it is respectively: Interface of VERICUT Verification+ OptiPath[$reg]+ Machine Simulation+ Mult-Axis+ AUTO-DIFF[$auml]+UG. The detailed introduction of each module is as follows: (one) module of test and verify (Verification Module) (1) module of test and verify is had emulate and all functions that 3 axes mill and place of two axes turning need test and verify, with will detect mistake, for instance: The collision CAD/CAM of the method taking a knife that material mistake contacts when process designing moves not accurately quickly and the collision blueprint that install clamping apparatus happening or cutting tool of interpret blueprints mistake and knife handle and aftertreatment implement the mistake drafts by user requirement and cutting tool method, generate new G code (2) mathematical error detects the development that reachs report course ten years, the mistake of VERICUT detects already special and accurate. The color that wrong meeting chooses with you is shown come, simply clicks wrong place to be able to see relevant cutting tool method is recorded. All mistakes are recorded in file of a result. You can run emulation function below batch processing mode and the setting VERICUT transient state record all mistakes comes down. (3) it is OK that semifinished product and cutting tool emulate you semifinished product model is defined in VERICUT or input semifinished product model from CAD system. The semifinished product model that VERICUT can be much pace or grading installation provides many independence to move provides support. VERICUT can emulate the cutting tool that many synchronism move. It contains the knife library of a whole Ingersoll company. If what you use cutting tool to not be in this knife library, you can be amended or define yourself's cutting tool. Arbor can be appointed to be cutting tool " blame cutting " part, use examination collision. VERICUT supports concave side or blame center cutting carries milling cutter, for example: Hard alloy carries milling cutter, you can make full use of equipment and because swing wrongly,need not worry attaint workpiece or cutting tool. (4) model processing and it is OK to analyse you translation, shrink put, retroflexion reach rotate cutting model. You can make section plane view in any direction, the area that examines those to cannot see originally (for example of bore sectional) . X-CaliperTM tool can offer detailed measurement result, for example: The rudimental height between mark of radius of semifinished product ply, bulk, deepness, clearance, distance, angle, aperture, corner, knife is waited a moment. (5) quicken mode of cutting of FastMill of test and verify to be able to handle large NC order quickly with FastMill TM, particularly useful to die manufacturer. FastMill can control speed, precision and model quality completely. (6) VERICUT support great majority is commonly used function, for example: · runner shaft turns central · foretells or the process designing of point of a knife of · of compensation of three-dimensional cutting tool and main shaft of · of compensation of cutting tool length turn · of dot process designing seals closed loop and clamping apparatus to slant buy · variable, subprogram and macroinstruction · subprogram, loop or branch logic you are OK also and agile the ground revises control system. Use next pulling dialog box, it is G code character and digital definition logic " word / address " format, the CGTech that be configured next and transfers into imitate controls a function carries out macroinstruction. Control returns those who raise hold requirement to be able to change a word logically / the examination of address explanation means (piece medium other code, current variable is worth, machine tool condition) . (7) VERICUT of changeover NC data but postposition NC program (G code program or general purpose program) changeover becomes APT or other form. Use VERICUT, old or after incompatible NC program can be used by the loop or be being amended, move on of all kinds machine tool. (8) the model changes a tool... IGES converter is IGES model changeover STL and VERICUT model. Input cast, clamping apparatus, clip is installed and design a model. IGES substance, curved surface (of vertical bend, of NURBS, parameter, regular) , the STL that curve and matrix substance changeover are binary system or ASCII format and VERICUT model. Output the precision of the model to be able to be controlled by the person. System of CAM of great majority of binary APT-CL converter all can found general NC to dictate -- readable data of binary CL data or ASCII (get used to APT) . Binary APT-CL converter reads the binary CL file that takes different type to output ASCII format " simple APT " translation. Curved surface uses the curved surface that will open wide to entity umbriferous the method to plane, establish hypostatic model from inside the STL of curved surface and VERICUT model. Can slant the exact image that buy curved surface establishs a material thereby (for example: Cast or forging) . Be opposite especially mould / die is very useful, for instance: One machines the Motor Corporation of large tool set with cast, they are OK from " final " or the surface of finish machining founds entity. (diversity is amended) PolyFixTM rehabilitate is mixed wrongly unreasonable curved surface normal. When the STL that inputs some mistake when you or VERICUT file, polyFix is OK this file outputs repair correct STL model. (2) optimize method module (OptiPath Module) optimize method module to be able to be based on cutting condition and the data that require cutting to estimate self-correcting feed rate. The time that optimizes method module to be able to save treatment part in great quantities improves workshop productivity (with profit margin) ! (1) the progress that makes software automatically as method of material and current cutting cutting tool, cutting tool, appropriate feed rate is used to become more and more important to every time cutting in cutting tool method. But can appear when decide and installing optimal feed to lead a lot of problems. Wrong estimation can bring about cutting tool to break off, clamping apparatus attaint or cut part. Use a kind only normally accordingly or two kinds of guarded feed are led. Normally, rate of place choosing feed is to considering what decide after cutting tool life, periodic time and the condition of the poorest cutting that can appear. When the biggest cutting of cutting material is measured or encountering worst cutting condition, use these " the poorest condition " the feed rate below suits very much. Of dispatch regret is, this kind slow, be hard to pilot feed speed not only wasteful time, raise cost, just still form abominable cutting condition can otherly on the spare parts. Although you know every time the optimal feed rate of cutting, insert them program of cutting tool method or very between take time, and make mistake easily. Cutting is many when material, rate of cutting tool feed is reduced; Cutting when a few material, feed rate rises accordingly. What the data that needs cutting according to every part measures is different, optimize method to module can be calculated automatically and insert the feed rate after improving in the place of need. Need not change orbit, optimize method module to be able to update feed to lead for new cutting tool way. (2) the working principle that optimizes method module optimizes method module to read in file of method of NC cutting tool to be behavioral cent a certain number of fraction. When need, what it can measure according to material of every part cutting is different, assign optimal feed rate for condition of every kinds of cutting. Export new cutting tool way next, rose except feed rate besides, the others all as identical as original method. It does not change cutting tool contrail. You can are a series of beforehand the feed rate with the good input of machine treatment condition with good set. Optimize method module to meet combine they and look of the following element automatically, for example: Machine tool function (type of power, main shaft, quick horizontal stroke moves speed, cooling fluid to wait a moment) , type of cutting tool of clamping apparatus stiffness, cutting (number of material, design, tine, length) in order to determine every share the optimal feed rate of cutting. Optimized method module to still consider the factor that those follow character of cutting tool method and decides, for example: Cutting tool of · of width of cutting of · of rate of feed of input of · of rate of cutting of bulk of · of · cutting deepness wears away · cutting angle this means of settlement is made automatically, it can decide before the program installs a machine tool optimal feed is led. The optimal feed that the professional experience that it still uses NC programmer and machine treatment person will come to to decide special cutting condition falls is led. (3) optimize method library (you can be in The OptiPath Library) the memory in central database is mixed about all sorts of cutting cutting tool, material the information of cutting condition, for example feed rate and exterior speed. All projects differentiate with the type (machine tool of different cutting cutting tool, CNC) . Because everybody can be read from inside the library,take same information, accordingly it is a first-rate tool, can mix in different handlers, machine tool more consistent treatment result is achieved between the order. The information of all upright milling cutter that produce about company of Ingersoll cutting tool and rate of feed of planar milling cutter and speed was contained in this library, the optimal feed rate that is used at appearance of special treatment condition, cutting tool and workpiece material to deciding and speed are very useful. (4) optimize make whole machine machines a process to be benefited: Rough machining purpose is as soon as possible the material with redundant take out. Below the cutting condition of constant change, optimize method module to be able to make sure cutting tool cuts material with the oldest safe rate. Optimize method module to be in method of cutting tool of test and verify while use foregone information (the cutting material of every part is measured) , decide every answer to the material of cutting is measured and assign optimal feed rate for its partly on cutting tool method thereby. Feed rate is according to NC programmer is mixed / or the information that machine tool operator provides is certain. For example: In the process of 2 dimension rough machining that controls aviation structural member in aluminium, deepness of material axial cutting keeps changeless, but every time the radial width of cutting has however very big different. Optimize method module to be able to assure to amend feed to lead at any time in order to maintain judge decided bulk cutting rate. The data that semifinishing machining and finish machining keep after rough machining of cutting tool mill course or the work that pass close finished product shape on the face when, cutting fights force to be able to change very big. Here, optimize cutting tool of Lv of method module unified exam to cut material in where, adjust thereby feed rate fights force with maintaining stable cutting. This will prolong cutting tool life and get more the surface of high quality is bright and clean degree. Using ball head to carry milling cutter to undertake especially inclined cut or use small Step-over (for example: When semifinishing machining or precision work have in tool steel mould antrum) when machining the surface special key. Treatment of high speed machine adds man-hour in high speed machine, the way that cutting tool cuts material is crucial. Feed leads too small conference to produce knock against sound, vibration and workpiece sclerosis. This will cause the appearance bright and clean degree reduce, cutting tool damages prematurely. Cutting fights force exorbitant meeting causes cutting pressure to reach undesirable cutting condition greatly too, cause the damage of cutting tool, main shaft, clamping apparatus or machine tool thereby. Adjust feed rate fights force with maintaining stable cutting or bulk cutting is led, this will conduce to those who reduce afore-mentioned problems appearing, tool manufacturer is recommended use this method to solve " cut bits to attenuate " problem. Be led when feed and when main shaft rotate speed is very high, in need cutting only the place of a few material, knife of Duan Xi of the head that use a ball is led with big feed and main shaft rotate speed has high speed precision work, optimize the effect first-rate. Also can optimize main shaft rotate speed to maintain on the diameter of the biggest contact of the knife thereby judge decided exterior rate. This will rely on the function of the machine tool, persistent exterior speed is optimized conduce to improve the appearance bright and clean degree. (5) the myth that high speed machine machines... if be,undertake very shallow cutting with rate of the biggest feed, need to undertake cutting for many times, efficiency is very normally low, cannot achieve shorten the purpose that produces time. Meet with bigger cutting deepness efficiency taller (for instance.

500 and.

100 quite) . But cutting tool may pass because of load big and damage or make the machine tool exceeds rated power. Optimize method module to know the cutting of every share data is measured well and truly, cross much place to lead feed tone in load low. This will prevent to cutting tool damages and make the machine tool does not exceed its rated power. As long as it is the feed rate that the place that the condition makes carries likewise tall, this and every time cutting.

The deepness photograph of 100 is compared, cutting efficiency is taller, time is shorter. (3) the machine tool emulates module (Machine Simulation Module) what machine tool of emulation CNC machine tool emulates module to be able to help you finish whole CNC machine tool is true and three-dimensional emulate, like be like a workshop to be produced actually, at the same time it still has the most accurate collision to detect function. This software can detect spare parts of all machine tool if the head of axial slide block, axis, circumgyrate head, circumstance that rotates to collide between object of definition of transformer of workbench, main shaft, cutting tool, clamping apparatus, job and user of etc of cutting cutting tool and be close to collision. You can be all round the spare parts install " draw near collision area " detect the critical collision condition all round. Include handpick machine tool model among them. Can revise these machine tools artificially, like the actual machine tool in the workshop. Include the following machine tool: Tsugami of · of Ingersoll Milling of · of Toyoda of · of Giddings [$ Lewis] of · of Sundstrand of · of Kearney [$ Trecker] of · of Shin Nippon Kok(SNK) of Forrest · of Okuma · of Fidia · of · of · Mitsui Seikii of · Fadal of Mazak of · of Droop [$ Rein] of · of Makino of · of Cincinnati Milacron of · of Maho of · of Bostomatic of · of Kuraki of · Bohle · is built and amend CNC machine tool you can build whole CNC machine tool and individual, rotate workbench, main shaft, clamping apparatus, pincers is waited a moment) model. You can input IGES, STL and VERICUT model file, define lump, cylinder or cone-shaped model in VERICUT. With package the tree assembles the model together, package tree can control the join fashion of the spare parts, which spare parts is installed to go up on which spare parts for instance. What package tree secures in is fiducial over the machine tool spare parts of work up the others. If place the clamping apparatus that has work to move to another position, workpiece also moves subsequently. Mill of support of VERICUT of treatment of the mill that protects you with VERICUT, turning, car kind machine treatment operation, include the synchronous mill on different main shaft and workpiece and car. You can be in any workpiece combination emulate mill successfully with any order / the car processes an operation. The part of all machine tool that is linked together with machine tool main shaft all can follow automatically rotate. Accordingly, when the main shaft that start, asymmetry spare parts for example: 3 ungual chuck, clamping apparatus and asymmetry semifinished product can become " centrifugal casting " mode. Turning operation can replace the semifinished product that mill becomes dynamicly, mill operation can update turning " rotate " semifinished product. This will offer very true emulation and collision to detect. Turning of control of CNC of great majority of this program support and screw cutting unit process of cargo bandling and complex cutting tool structure, include cutting tool converter, turn tower, dividing head is waited a moment. You also can emulate auxiliary equipment, for example: End lever, fixed bracket, spare parts stabilizes device and pull rod to wait a moment. You can emulate workpiece to be arrived to collect by move even piece implement or transmit a process automatically of auxiliary axis. (4) much axis module (Multi-Axis Module) : Become more and more complex as spare parts and machine treatment operation, the opportunity of occurrence mistake also increases subsequently. The security of quality of the precision that does not take cutting tool route, spare parts and machine tool and mechanical worker goes taking a risk. Fixed position of mill milling cutter is crucial to four-axle and 5 axes mill, this more the value that increased to undertake test and verify of method of accurate NC cutting tool. Much axis module can be emulated and four-axle of test and verify and the treatment process of 5 axial mill or boring. Module of car much axis can be emulated and test and verify the four-axle of many cutting tool is synchronous (mix) turning operation. VERICUT uses technology of particular figuration of high accuracy turning, when the main shaft that start, it can drive all machine tool component that are linked together with lathe main shaft automatically (for example clamping apparatus, pincers and chuck) reach workpiece to rotate together. (5) when AUTO-DIFF module should prepare to begin to machine a spare parts, the design of the spare parts already passed a lot of people, branch, company and CAD/CAM system revised, to very difficult already finally judgement cutting tool method reflected real intent of the architect well and truly. And with AUTO-DIFF module, you can accomplish know fairly well. It can mix design model " like be machined actually " the model is made quite, detect thereby an abrade and leftover material. The comparison of hypostatic, curved surface and dot the hypostatic model that AUTO-DIFF module supports major CAD/CAM system, you are OK the crust a group of a surface, surfaces or a hypostatic model undertakes comparative with spare parts be emulationed. When cannot use entity or exterior data, you can use the three-dimensional dot that reachs from CMM or manual method to detect the circumstance of mistake or out of tolerance. The seesaw pattern abrade of AUTO-DIFF module detects the function is through will be being designed the model embeds come true in semifinished product material. In the design model that if cutting tool is cut,embeds, VERICUT can highlight indication abrade and the record leaves an error. Give abrade, collision or leftover data to discern easily, you can think design model, semifinished product and mistake appoint different color. Output module with the model, you can output AUTO-DIFF result to regard IGES surface as the model. (6) interface module is OK from UG, CATIA, the treatment of the process designing software of all market popularity such as PRO-E calls VERICUT to undertake emulate and be optimizinged directly in module, reduce operation measure and the graphical data of intermediate format. And support the program of manual work out. CNC Milling